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APTIV XPI™ Film A108
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APTIV XPI™ FILMS A108

APTIV XPI™ Film A108 is an unfilled semi-crystalline film made from VICTREX™ PEEK polymer. The film provides durability and reliability in the most demanding application environments by incorporating all of the outstanding properties of VICTREX™ PEEK ( PolyEtherEtherKetone) polymer in a thin film format. It is typically used as high-voltage e-motor stator insulation, enabling excellent thermal management as well as high electrical performance and maximised copper fill factor, resulting in enhanced e-motor efficiency.

APTIV XPI™ Film A108 meets the requirements of high-voltage (800 V) slot liner applications such as:
• Long-term thermal stability in high electric field strength rotating machines
• Excellent dielectric performance for primary and secondary insulation concepts in 800+ V electric machines
• Well-engineered mechanical properties for use on automated assembly lines and processing equipment
• High compatibility to a wide range of impregnation resins
• Optimum wear resistance for impregnation resin-free electric machine concepts
• Outstanding chemical resistance and hydrolysis resistance to water, ATF, oils and cooling fluids to support all cooling concepts, from water to direct oil immersion.

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Material Properties
Physical

Nominal Value

Unit

Test Method

Density 1 (23°C)

1.30

g/cm³

ISO 1183

Water Absorption 2 (Equilibrium, 23°C, 0.0500 mm, 50% RH)

0.040

%

ISO 62

Shrinkage MD 3 (200°C, 50.0 µm)

< 0.50

%

Shrinkage TD 3 (200°C, 50.0 µm)

< 0.50

%

Films

Nominal Value

Unit

Test Method

Film Thickness - Recommended / Available

200 µm

Tensile Modulus

ISO 527

MD : 23°C, 200 µm

2300

MPa

TD : 23°C, 200 µm

2300

MPa

Tensile Stress

ISO 527

MD : Break, 23°C, 200 µm

110

MPa

TD : Break, 23°C, 200 µm

110

MPa

Tensile Elongation

ISO 527

MD : Break, 23°C, 200 µm

> 150

%

TD : Break, 23°C, 200 µm

> 150

%

Thermal

Nominal Value

Unit

Test Method

Glass Transition Temperature (Onset)

143

°C

ISO 11357

Melting Temperature

343

°C

ISO 11357

CLTE - Flow 4 (0.0500 mm)

3.5E-5

cm/cm/°C

ASTM D696

Thermal Conductivity 5

0.25

W/m/K

ASTM E1461

RTI Elec

240

°C

UL 746B
Electrical

Nominal Value

Unit

Test Method

Volume Resistivity (23°C)

1.0E+16

ohms·cm

IEC 60093

Comparative Tracking Index (CTI) 6

PLC 4

IEC 60112

Breakdown Voltage 7 (23°C)

25.9

kV

ASTM D149

Breakdown Voltage Retention 8 (180°C)

> 95.0

%

IEC 60243

Dielectric Constant 9 (23°C)

3.20

IEC 60250

Dissipation Factor 10

3.0E-3

IEC 60250

Partial Discharge Inception Voltage

IEC 60270

23°C

1526

V

180°C

1190

V

Additional Information

Product Dimensions
APTIV XPI™ Film A108 by Victrex is offered in a standard width of 650 mm and a standard roll outer diameter of 450 mm. The standard roll length of 650 m is supplied on a 152 mm (6’’) core.

For non-standard formats of APTIV XPI™ Film A108, please contact the Victrex sales team. Victrex can assist customers by referring them to our network of vendors. These vendors offer a variety of high-precision services, including slitting, coating, laminating, and other ancillary kitting solutions.

Notes
1Crystalline
224 hrs
3TM-VX-84
4Below Tg
5Through Plane
623°C
71 kV/s
8180 °C, 500 V/s
91 kHz
101MHz